Ultracast - Rapid Prototyping Specialists
 

Prototype Gallery

These are just a few of the prototype parts manufactured recently by Ultracast.

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for your current project.

Aluminum casting example - trunnion

Trunnion
Military Application


Ultracast cast and machined this part then installed hardware and applied anodizing thus furnishing a completed unit ready for assembly into the optical housing shown below.

Dimensions: 18" x 12" x 12"

Aluminum casting part for optical housing

Optical Housing
Military Application

This piece was precisely cast and then threads and other details were machined in-house.

The savings over investment casting costs were enormous. 

Ultracast was able to make the tooling in-house and produce this part at a savings of approximately 63% when compared to investment casting.

Ultracast can offer developmental assisstance in similarly complicated and detailed projects to help save time and cost.

Dimensions:  36" x 18"
CNC machining of waveguide for satellite home system

Waveguide for Satellite System
Electronics Application

A waveguide requires accurate geometry and consistency from part to part.

The interior of this part features numerous rectangular steps and transitions precisely cast into place that no conventional machining process could ever acheive.

Cost: Half that of investment casting

Dimensions: Fits in the palm of your hand.
Aluminum casting of miter saw

Miter Saw Base, Pivot and Frame
Consumer Application


This saw required over a dozen cast parts to assemble and there was a tight two-week delivery requirement.

Conventional manufacturing processes could never meet such a challenge.

But Ultracast's expertise in rapid protyping enabled this extremely short deadline to be met and all castings were shipped on schedule.

Example of complex casting for prototypes

Connector Body
Medical Equipment Application

This part was cast, machined, plated, coated and shipped as a fully completed part ready for use.

Dimensions: 4" x 2.5"
Example of prototype and rapid tooling for automotive industry

Intake Manifold
Automotive Application

This large casting was furnished as a lightweight prototype for a special engine project.

Dimensions: 36" x 14"


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